Model 10535 Medium Electrical Work Resistance Soldering System  


User Information and Instruction Sheet
Summary: This American Beauty® Soldering System has been assembled for your convenience, in order to help eliminate confusion when ordering equipment to be used for most of your high capacity soldering and thermal management applications.
Description: System Description: This System consists of a Model 105B2 (1100 watt) Power Unit, a Model 10513A Panel Attachment and a Model 10519 Footswitch.
  • Power Unit Description: The Model 105B2 Power Unit has a low-voltage, high amperage, selectively variable output, isolated transformer. The output voltage is 1.2 – 5.8 VAC (with no load), selectable through a multi-tapped primary switch and three secondary taps. This Power Unit may be adapted to automated and fixtured production tooling. For more detailed information please read the Information/Instruction sheet included with the Power Unit in this Kit.
  • Panel Attachment Description: The Model 10513A Panel Attachment is a stationary, dual carbon electrode device for mounting to the front of the 105B2 Power Unit, using 1/4-20 brass screws in any two of the three output terminals (choose the correct terminals for the desired output). This Panel Attachment accepts Model 10550 (3/8” x 4” (9.5 x 101.6 mm)) carbon electrodes as the standard. For more intricate work, you can also use the smaller diameter, Model 10549 (1/4” x 4” (6.35 x 101.6 mm)) carbons, by using the Model 10538 split-sleeve bushings. For more detailed information please read the Information/Instruction sheet included with the Panel Attachment in this Kit.
  • Footswitch Description: The Model 10519 Footswitch is a rugged, industrial switch, (wired normally open), with a six-foot (1.83 m) 18-3 SJT cord and NEMA 5-15 P/R piggyback style plug/receptacle. This footswitch is often used, to better control the cycle time needed for an application.
Uses: This System can be used to create accurate, trustworthy solder joints in high volume, production applications. It allows for more hands-free operations and is used very extensively in automotive parts rebuilding and salvage operations. Uses include but are not limited to, soldering bus bars, lugs starter and alternator leads, battery cables and similar electrical work.

Please reference the General Operating Instructions for American Beauty® Resistance Soldering Systems for more detailed operating instructions and guidelines.

Replacement Electrodes/Elements: Model 10550

Duty Cycle: The Power Unit has been rated to operate at a 50% maximum duty cycle. Do not operate beyond this rating.
WARNING: THERE ARE NO USER SERVICEABLE PARTS INSIDE OF THE POWER UNIT. DO NOT ATTEMPT TO OPEN THE POWER UNIT HOUSING FOR ANY REASON, DUE TO THE RISK OF ELECTRICAL SHOCK. ELEMENTS CAN GENERATE A SIGNIFICANT AMOUNT OF HEAT WHEN POWER IS APPLIED. USE WITH CAUTION TO AVOID BURNS, FIRE OR OTHER POTENTIAL DAMAGE. NORMAL USE OF THIS PRODUCT IS LIKELY TO EXPOSE THE USER TO SOLDERS CONTAINING LEAD, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER REPRODUCTIVE HARM) OR OTHER PROPOSITION 65 LISTED CHEMICALS.